Discuss Your Project with JenTer – We build custom, superior thermal solutions.

Foil Laminated Heating Elements

Foil heaters are replacing many other more expensive heating options with exceptional results. Customers have realized performance improvements of 40% or greater efficiency when transitioning to fiberglass foil heaters from sheathed heating elements.

Free Foil Heaters Download

Advantages of Foil Heaters

Foil heaters give commercial and industrial users more heating options in low-moisture environments. These heating elements offer a long-lasting heating solution that remains robust, effective, and reliable throughout its lifespan.

Foil-laminated heating elements are generally constructed from a flexible fiberglass heating element. This element is glued or laminated between foil sheets that lock in place to give the heating element more effective heat transfer. JenTer Technologies produces foil-laminated heating elements that are:

  • Built to last. Our heating elements are laminated in foil sheets layered with a powerful adhesive. This adhesive provides strong initial and ultimate bonds that create a long-lasting and reliable heat transfer system.
  • Customizable. JenTer can form foil-laminated heaters to match customized patterns and shapes. The heat can be concentrated in specific areas of the element or be distributed evenly. Each heating element production run can be customized to fit customers’ project needs and specifications.
  • Simple to install and use. Our foil-laminated heaters are built for residential, commercial, and industrial processes that stay below 600°F. The heating elements don’t need expensive or complicated mounting to stay in place and deliver heat.
  • Efficient. Our aluminum foil sheets ensure better heat transfer than other heating element styles. The foil provides complete surface contact so more heat energy is dispersed throughout the system as built.
Foil Laminated Heating Elements
Foil heaters are ideal for low moisture applications that require a cost effective, reliable, robust, long lasting heat solution. Foil heaters conform to specific custom patterns for even or concentrated heat distribution within customer applications. Foil heaters can be used in temperature ranges below 600°F (316°C) while eliminating expensive and complicated bracket mounting. Foil laminated heaters typically contain a flexible fiberglass heating element laminated between two sheets of foil coated with a liner-backed adhesive. These adhesives are very aggressive and provide a strong initial bond, as well as a good ultimate bond. The aluminum foil helps produce more efficient heat transfer than heating elements that do not make complete surface contact.

Features & Benefits

  • Economical solution
  • Versatile application
  • Improved surface contact
  • Heat large surface areas
  • Improved heat transfer
  • Long field life
  • Low development cost
  • No special tooling

Temperature Range

Acrylic: -40°C to 150°C (302°F)

Silicone: -65°C to 316°C (600°F)

Moisture resistant Silicone Blanket heaters are available in temperature ranges below 482°F (250°C)

Options

  • SJO/HPN/SJT Power Cords
  • Thermostats
  • Thermo-cutoffs (TCO)
  • RTD/Thermistors/Thermocouples
  • Pressure sensitive adhesive
  • Cut-outs and custom shapes
  • External lead termination
  • Installation options

Featured Foil Heaters

FAQs

WHAT IS A FOIL LAMINATION HEATER?

A foil laminated heater is a low-cost, highly flexible heating element. It is made by laminating a resistance wire heating element between two sheets of a substrate such as foil, Polyimide, or Silicone. The foil has an adhesive that bonds the two sides of the foil, as well as the heating element wire, securely in place. They can be built to be moisture resistant for use in a wide range of applications.

WHAT IS THE TEMPERATURE RANGE OF A FOIL LAMINATION HEATER?

At JenTer, we provide our customers with foil laminated heaters that are built to operate in maximum temperatures of approximately 600°F to -40°F. Various build considerations determine the specific range. Moisture resilient silicone heaters work for ranges up to approximately 450°F.

WHERE ARE FOIL LAMINATION HEATERS USED?

The durability and reliability of foil laminated heaters make them a practical choice for low-moisture types of systems and applications. They are a common choice for medical equipment, automotive components, electrical appliances, and in the food equipment industry.

WHAT ARE THE STANDARD SIZES OF FOIL LAMINATION HEATERS?

JenTer manufactures custom foil lamination heaters to meet the needs of our customers. The ability to manufacturer these heaters to meet the specifications of the appliance, system, or equipment makes them a cost-effective option.

HOW MUCH DO FOIL LAMINATED HEATING ELEMENTS COST?

As with any type of custom product, the cost of foil laminated heating elements is dependent on several factors. The size and type of foil laminated heating element combined with the heating needs, including concentrating heat in parts of the element, all come into consideration. Call our team for a no-obligation quote.

Get in touch! We’ll provide samples and work with you to meet your requirements!