Silicone rubber heaters are built to deliver the same quantity of heat without using up a large amount of space. These heaters are known for being rugged, lightweight, and flexible. They are also quite versatile for multiple applications without any diminishing of quality. Flexible silicone heaters minimize the amount of power consumed, resulting in cost savings. They operate with a level of efficiency that allows for fast heat transfer from location to location. At JenTer Technologies, a trusted leader among silicone rubber heater manufacturers, we are your source for the flexible silicone rubber heaters you need for your demanding applications.
Silicone heaters are manufactured by using silicone rubber to seal the heater. This enables solid resistance to surface wear and tear, mechanical damage, and excellent resistance to moisture.
In addition, these heaters warm up quickly, resulting in significant time savings. They are manufactured from fiberglass reinforced rubber, making their durability unmatched among other common options. Due to the thinness of these heaters, they can be positioned almost anywhere, which makes them popular for use in multiple industries and applications.
Let’s look at how these heaters work.
The Operation of Silicone Rubber Flexible Heaters
As a popular industrial heater, the custom silicone heater uses a metal heating element connected to a power lead. It is usually positioned in between two rubber sheets. Because it is tough, light, and thin, it is widely chosen for various applications. It is also highly resistant to various liquids and chemicals because of its relative lack of reactivity. So, if you need a heating element that can resist acids and bases, flexible silicone heaters are an ideal option.
Silicone heaters are made with various power densities and wattages. This gives the user the ability to customize the heater to match their requirements. The flexibility of the rubber allows it to be cut into the desired shape, making for an easier fit into various locations. Also, on the heating pad are attached thermostats. Silicone rubber heaters can also include thermal fuses to avoid an overheating issue in the case of failure.
Benefits of Flexible Rubber Heaters
The reasons flexible silicone heaters are so popular include the following:
- Because silicone is a polymer, it is less reactive with other materials, which makes it ideal for use in the food and beverage industry.
- Silicone possesses a very low compressions set, which means if the heater undergoes compression for a lengthy period of time, it can gain back and retain its former shape. This is an important benefit if the heater is located in a cramped space.
- Silicone rubber is highly resistant to chemicals and moisture, making them highly versatile.
- They are effective for use outdoors with excellent resistance to weather environments such as frost, snow, and rain. They can also withstand the stresses imposed by ultraviolet and ozone radiation.
- As a very lightweight material, silicone is easy to ship, install, and maintain.
- Silicone rubber heaters heat up fast. Since they are heat resistant, the higher temperature involved, the material involved is safe from damage.
The above list comprises several of the many benefits provided with the use of silicone rubber heaters.
Common Applications of Silicone Rubber Heaters
Silicone rubber heaters are useful in a wide array of applications in the commercial, industrial, and military sectors. These custom silicone heater options are exceptionally resistant to moisture, radiation, vacuum, weathering, compression set, solvents, oils, chemical attack, and fungus. This makes them ideal for application in which resistance to deterioration, cost-effectiveness, reliability, basic flexibility, and minimum cross-section are important.
Protect Viscous Materials and Liquids from Cold Temperature
Silicone rubber heaters are ideal for use on pail and drums of various sizes and for attaching to the sides of metal condensation tanks to ensure highly viscous materials and liquids stay higher than their freezing temperature. This enhances flow and the capability to drain viscous materials and liquids at colder temperatures and also prevent blockage.
Prevent Condensation
Silicone rubber heaters may be placed in various types of enclosed spaces to prevent condensation. This is beneficial for the placing of electronic enclosures, for example, since condensation can damage electronic equipment. A custom silicone heater, combined with a temperature thermostat, can prevent condensation and keep ambient temperatures stable.
Inhibit Corrosion
Corrosion can become an issue if condensation accumulates on the walls of hoppers or large storage tanks. Attaching flexible silicone heaters to the walls of these units can help maintain the surface temperature at levels that do not allow moisture to develop.
If you are searching for options in silicone flexible heaters, look no further than our selection of custom flexible heaters at JenTer Technologies, your premier source among silicone rubber heater manufacturers. For more information about the custom flexible silicone rubber heater options we offer, give us a call today at 920.928.2022 or use our contact form to send us a message.